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一、結(jié)構(gòu)原理:
結(jié)合國(guó)內(nèi)啤酒生產(chǎn)過(guò)程中糖化、糊化工藝要求研制的大米粉碎調(diào)漿機(jī)，該設(shè)備由供料、粉碎系統(tǒng)、調(diào)漿系統(tǒng)和控制系統(tǒng)組成。其工作原理為：由供料輥輸入的大米通過(guò)相對(duì)旋轉(zhuǎn)的兩粉碎輥的間隙，即可使粉碎度達(dá)到工藝要求。粉碎后的大米經(jīng)水溫自動(dòng)調(diào)節(jié)系統(tǒng)供給合適工藝要求的水，經(jīng)調(diào)漿泵攪拌成料漿，并送入下道工序。
粉碎輥采用不銹鋼材料制造而成，經(jīng)特殊工藝加工，具有高硬度，耐腐蝕，使用壽命長(zhǎng)等優(yōu)點(diǎn)，控制系統(tǒng)采用西門(mén)子可編程控制器，使系統(tǒng)更加穩(wěn)定可靠。先進(jìn)的溫控儀，使水溫調(diào)節(jié)自動(dòng)快速準(zhǔn)確，智能型流量計(jì)，可在流量達(dá)到設(shè)定工藝要求時(shí)自動(dòng)停機(jī)，液位傳感器能有效地防止水位超限時(shí)造成系統(tǒng)阻塞和故障而自動(dòng)停機(jī)。
粉碎調(diào)漿設(shè)備是由粉碎倉(cāng)、米漿混合室，供料輥、粉碎對(duì)輥以及料漿泵等組成。另外本設(shè)備配有兩套控制系統(tǒng)，①手動(dòng)；②自動(dòng)，水溫、水量均可事先設(shè)定，確保粉碎工藝要求。

1、 Structural principle:

The rice crushing and mixing machine is developed according to the requirements of saccharification and gelatinization process in domestic beer production. The equipment consists of feeding, crushing system, mixing system and control system. The working principle is that the rice input from the feeding roller can be crushed to meet the process requirements through the gap between the two grinding rollers that rotate relative to each other. The crushed rice is supplied with water that meets the appropriate process requirements through an automatic water temperature adjustment system, and then mixed into a slurry by a slurry pump before being sent to the next process.

The crushing roller is made of stainless steel material and processed by special technology, which has the advantages of high hardness, corrosion resistance, and long service life. The control system adopts Siemens programmable controller, making the system more stable and reliable. The advanced temperature controller enables automatic, fast, and accurate water temperature regulation. The intelligent flow meter can automatically shut down when the flow rate reaches the set process requirements. The liquid level sensor can effectively prevent system blockage and failure caused by water level exceeding the limit, resulting in automatic shutdown.

The crushing and mixing equipment consists of a crushing bin, a rice slurry mixing chamber, a feeding roller, a crushing counter roller, and a slurry pump. In addition, this device is equipped with two control systems: ① manual; ② Automatic, water temperature and volume can be pre-set to ensure the requirements of the crushing process.

二、特點(diǎn):
① 整機(jī)控制系統(tǒng)功能完善，具有極高的可靠性和穩(wěn)定性，工藝參數(shù)可自由設(shè)定，動(dòng)作靈敏可靠，操作簡(jiǎn)便，功能齊全，使用壽命長(zhǎng)。
② 該機(jī)主要部件采用進(jìn)口件，確保設(shè)備運(yùn)轉(zhuǎn)平穩(wěn)，能耗低，操作簡(jiǎn)單，使用方便。
③ 粉碎速度快，無(wú)污染，提高了粉碎質(zhì)量，改善了工人工作環(huán)境。
④ 采用不銹鋼制軋輥，采用特殊的鋸齒和特殊加工工藝，修復(fù)量大。
⑤ 粉碎輥間隙采用前后輥輪偏心式調(diào)節(jié)，輥輪中心調(diào)節(jié)靈敏、簡(jiǎn)單。
⑥ 噴淋、清洗裝置，確保清洗無(wú)死角。
⑦ 凡與物料接觸部分均采用優(yōu)質(zhì)不銹鋼材料，符合啤酒生產(chǎn)的衛(wèi)生要求。

2、 Characteristics:

① The whole machine control system has complete functions, high reliability and stability, process parameters can be freely set, sensitive and reliable actions, easy operation, complete functions, and long service life.

② The main components of the machine are imported, ensuring smooth operation, low energy consumption, simple operation, and easy use.

③ Fast crushing speed, no pollution, improved crushing quality, and improved working environment for workers.

④ Using stainless steel rollers and special serrations and processing techniques, the repair quantity is large.

⑤ The gap between the crushing rollers is adjusted by eccentric front and rear rollers, and the center adjustment of the rollers is sensitive and simple.

⑥ Spray and cleaning equipment to ensure no dead corners during cleaning.

⑦ All parts in contact with materials are made of high-quality stainless steel materials, which meet the hygiene requirements of beer production.